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Estal
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  • Home
  • Why Estal?
    • Our Company
    • Our Values
    • Our Team
  • Our Clients
    • Our Clients
    • Export Excellence
  • Our Products
    • Our Products
    • Shipping and Purchasing
  • Estal’s Factory
    • Factory Tour
    • ISO 9001:2015
  • Sustainability
  • Contact

Factory Tour

Learn more about Estal’s fiber expertise

Over the last 30+ years, the Estal family has dedicated relentless efforts to building a unique expertise for delivering high-quality recycled polyester staple fibers which will contribute to a better, healthier environment. Backed by our employees’ experience, state-of-the-art machinery, and ISO 9001:2008 certified quality control methods, we are proud to give you a tour of our factory, which embodies our core values: performance, authenticity, reliability, and sustainability. Want to discover how to regenerate polyester fibers? Simply hover over each photo below to learn more about Estal’s production process. 

Materials

We begin the manufacturing process by collecting scraps of PET bottles and other PET wastes. These scraps would have been dumped into landfills, but we give them another chance to serve a purpose, saving the environment.

Feeding and Mixing

We feed and mix PET bottle scraps and other PET wastes, which have been processed into chips, into our state-of-the-art machines to be transformed into a eco-friendly product.

Drying

PET bottle flakes and other PET processed chips are left out on the dryer to reach the high quality of PSF that we desire.

Extrusion

Extrusion allows us to create consistency in our product.

Quenching

The semi-hard product is now cooled down and allowed to firm.

Taking-Up

The cooled down product is now stretched and gathered.

Drawing

The drawing process allows our product to be stretched and strengthened.

Crimping

The crimping process allows us to achieve good crimp and bulkiness that our final product offers.

Heat-Dry Setting

We finalize the product by low heat drying, high heat setting, and cooling down.

Cutting

We cut the tow per individual client's request.

Packing

We finally package the product into PP bags with plastic banding.

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  • Home
  • Why Estal?
    • Our Company
    • Our Values
    • Our Team
  • Our Clients
    • Our Clients
    • Export Excellence

 

  • Our Products
    • Our Products
    • Shipping and Purchasing
  • Estal’s Factory
    • Factory Tour
    • ISO 9001:2015
  • Sustainability
  • Contact

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Contact Us

  (866) 216 - 1448
  contact@estalfibers.com
  linkedin.com/company/estal-fibers